© Copyright, 2010, R. Fleischer
Robert (aka Bob or Snowbum or "Scribe of the Sierras") Fleischer's
BMW Motorcycle Repair,
Maintenance, & Technical Articles for BMW fanatics
This is NOT the homepage.
Everything on this website is NOT
available from this
Technical Index of BMW Motorcycle Repairs Articles page!
click for: HOMEPAGE
 | |
 | |
Hyperlink to an article on this website, a Winter Tale: CLICK!
All the
Technical Information on this site is:
Animated .gif
copyrighted image modified to show individual 4-cycle
combustion events.
The added animation by Mo Massen; furnished to me by
Alessandro Zorat.
If you own a BMW
airhead motorcycle, you
SHOULD join the Airheads Beemer Club:
CLICK
If you own a Classic K-bike (K75, K100, K1,
K1100), you should consider joining the K-bmw LIST.
Snowbum
active on the K-BMW LIST:
http://autos.groups.yahoo.com/group/kbmw
Snowbum
is active on the SCT sidecar LIST:
http://autos.groups.yahoo.com/group/SCT/
There are two other websites/forums, if you have a K1200 or K1300
series BMW:
http://www.i-bmw.com/
http://www.k-bikes.com/
Snowbum does is not active, nor does he monitor, those.
Please send questions to the Airheads or other appropriate LIST, so that answers benefit more than just you!
IF you have posted to a LIST, and you have
not received the technical response you
need after a day
or three, THEN you MAY E-mail me directly, and I
may (or may not!) try to help you. You need a good
reason to contact me, if you have NOT
posted to
the LIST!! Your query may well help others, SO,
PLEASE post technical
inquiries to the appropriate
LIST. I am likely
to ask if you have done that!
If the message is "very
personal", you CAN E-mail to me at:
CLICK!
(you'd better have a really good personal reason!)
NOTE: There are many other sources
for information. The Airheads LIST is best for
immediate information
on Airheads,
but you can also e-mail Oak Okleshen
directly, at AskOak@aol.com.
Oak, a recognized major authority on
Airheads, will likely
respond
directly to you; he's not as crotchety about you not putting your
questions on the
Airheads LIST as I am.
You can subscribe to the AIRHEADS
LIST by using the following methods:
(Subscribe using your normal E-mail
address as the sending address).
Method #1: Using the computer that you intend to use
for E-mail to and from the LIST, send an e-mail message
to:
airheads-request@micapeak.com
In the Subject line area,
leave it blank. In the Message area,
simply put: subscribe
airheads Xxxxxxx Xxxxxxx
Where Xxxxxxx Xxxxxxx is your name
The server at Micapeak will do all the rest, as it
automatically picks up your computer-generated return
address.
The server is set to accept plain text OR html; and the
server will automatically strip any html content, and
convert
your message to plain text. Do not
send HTML or images to the LIST; they are
stripped-off by the Server.
Method #2: Go to the following URL and follow directions: http://www.micapeak.com/mailman/listinfo/airheads
AFTER you subscribe, you will get a response from the
server at Micapeak. Send an e-mail to
airheads-request@micapeak.com
and put ONLY these two words in the message
area: SET
HELP You
need not
put anything in the subject area. You will be sent
an e-mail with information to print out,
that explains the functions.
You will have
options to receive the LIST in various formats, ETC,
so see
what you got from that HELP request.
You will
probably NOT want to use the Digest mode, it can be a
hassle, and much less
helpful than you might think,
and it
can require you to do more editing, in order to reply to messages.
Put airheads@micapeak.com
into your computer address book, perhaps using a
nickname such as "Tech", or "Airheads"; so you
don't have to
type the full address when YOU post an initial message; most E-mail programs can do this.
You will post and
receive mail at airheads@micapeak.com.
You do NOT post mail, only commands, to airheads-request@micapeak.com.
(or,
to the micapeak.com mailman URL)
Want more information on the Micapeak.com mailing lists...etc.,
such as how to find the LIST archives, how to
search the archives, and
even how to find other micapeak.com ...or other....mailing
lists; set options? set passwords?
www.micapeak.com/mailman/options/airheads/
To see all the micapeak mailing lists and to sign onto any of them:
www.micapeak.com/lists
Here's a list of all the mailing lists on the internet dealing with
motorcycles:
http://micapeak.com/mailinglistroundup
Airheads group archives:
www.micapeak.com/archives/airheads/login.php
www.micapeak.com/mailman/private/airheads
The LAWYERLY legal stuff:
The information on this website is provided at no cost and without any warranty whatsoever. It is my personal information/opinion, which you may use at your own discretion for personal use only. Your usage does NOT make me liable for any problems. Improperly maintained motorcycles can lead to serious injury or death or unavoidable accidents. I am not responsible for any errors contained herein, and make no claims whatsoever as to the safety, validity, or veracity of the information contained in these documents. Any use of the information contained in/on this website, that leads to any work you choose to do or not to do on your or anyone else's motorcycle is done at your own risk. If you do not know what you're doing, take your motorcycle to a reputable shop with skilled professional mechanics. The instructions & information contained on these various pages merely document how the author may do his own maintenance.
The not so lawyerly stuff:
The information on most of this website is
copyrighted. ALL ARTICLES WRITTEN BY ME AND
LISTED ON
THIS PAGE, OR OTHER PAGES, ARE COPYRIGHTED
(unless otherwise noted). You
are granted use, for
yourself, printed or electronic copies. You
are
also granted approval for incorporation by reference or
hyperlink,
to my articles for most other uses.
You must not abridge, modify, shorten, or otherwise edit my
articles, unless it is made
clear in them that that you are doing so,
and you then prominently
note that any change in INTENT, or INFORMATION,
is YOUR
responsibility, NOT
mine! You are NOT
granted permission to DUPLICATE my articles, in part, or
entirety, without prior permission from me, except as
noted. Commercial duplication; or, editing
and publishing in any manner
the content or
part-content of
my articles; and/or failure to quote me as the
source/author, use of plagiarism, etc.; including
sale or other commercial activity, beyond what is
specifically herein allowed, without specific permission,
will result in
public announcement of same, and
may result in prosecution under the laws of the United
States. I'm VERY protective of MY
articles...but I will usually grant you usage, beyond just for
yourself...so ask! You do NOT need my
permission, if you follow
the preceding, to use my
TECHNICAL material in many ways, but
if you have any question, you may e-mail me.
e-mail
On purpose I don't make money off my articles
(except if someone
clicks on a Google Ad-Sense
advertisement), and I don't
want you to.
NOTE: If you have a website,
and your page where
you have placed
something from MY website (or a hyperlink to my website,
which is always appreciated!) has Google Ad-Sense
advertisements (or similar) at the top of the page (or,
elsewhere's), or similar, that can pay you some income if
folks reading your website click on those ads,
I DO NOT consider
your webpage to be commercial use, so I do NOT restrict your use of my material
on such a page, so long as your usage
is within the rest of my guidelines!
DO
keep in mind that I frequently update articles on this website!!
This is important if
you used a search engine such as Google, ETC,.,,,because they will
save pages
on the date they scanned them, and they do NOT
update pages until they are next scanned; and
who knows
when that is. Usually an older scan is listed as 'cached'; but, the main clickable link
search results USUALLY takes you to the existing current
page. NOT ALWAYS! It is
best to go
directly to this website. I suggest you bookmark
(Favorites) the INDEX, and
not
the
page you are looking at right now. The index page is often called a HOMEPAGE,
and it is:
http://bmwmotorcycletech.info
The homepage has a DATE of revisions, so you will know if any
revisions have
been done to the
Technical Index page and articles, without a laborious
scanning.
I always issue a revision date
when an update is substantial.
Revision dates are listed at the
bottom of the particular
article AND on the Technical Articles Index page;
and the homepage will also have the date.
Another reason to Bookmark
(Favorites) the Index homepage and not the technical articles
index page
is that the main index page (homepage) contains access to other things NOT on, and
NOT accessible, from this Index of Technical Articles
page you are now looking at.
Errors or
omissions on this site should be reported to me, and are
welcomed. That includes helpful comments!
©
ALL Technical ARTICLES ARE Copyrighted!! (unless
specifically so denied). Reading and
use
beyond this point constitutes an implicit acceptance of my
terms and conditions!!!
Our
Airheads are getting old. None have been made for private purchase
since 1995. It is my opinion, based on
considerable experience, that you can NOT rely on just
any BMW dealership for repair work.....nor for the proper
parts and parts numbers. Dealership personnel may
not have the knowledge nor background.
BE CAUTIOUS,
CHECK MORE THAN ONE SOURCE FOR INFORMATION, PARTS,
AND
WORK. BMW themselves
sometimes screw-up
part numbers and even ship the wrong parts! BMW has
also shipped poorly made
parts now and then!!!
BMW has been known to publish
ERRORS!
Those published errors get compounded when
accepted, and re-published, often reworded and wrongly
so!...by such
as Clymers, or Haynes!...and you will not find out about
any corrections for Clymers and Haynes; unless you ask on
one of the E-mailing Internet LISTS!
I
DO recommend certain shops, and individuals, upon request;
or, see my URL pages
78A and 78B, below.
Be cautious when ordering from companies,
foreign or domestic, that may not be selling genuine
or REALLY equivalent BMW
parts.
If you cannot easily find what you want in my website
(searching manually is best), then
click here:
SEARCH
PLEASE look
at the list of articles below, before you use the SEARCH
function!...as
the search function is not perfect!
The Goal Of Every Engineer Is To Retire Without Blame For A Major Catastrophe.
Airhead, K, and household things to sell OR TRADE (things I want). Click this line
NOTE!....this page is NOT the homepage; but the
Technical Index of Articles page; with a few other
things also clickable.
SOME things on this website are NOT
available from this page...see the
HOMEPAGE for
them, which contains links, some photos, etc.
click for homepage:
HOMEPAGE
I suggest you Bookmark (Favorites) that homepage, and NOT this
technical articles index page!
E-mailing snowbum:
CLICK!
A fun thing an old friend did for us
|
Prostate Cancer;
REAL FACTS!
|
Doing your own motorcycle
maintenance rev. 12/26/2009 |
Join the Airheads Beemer Club! |
Model
Differences over the years Clicking will lead you to an overview of the differences between airhead models |
|
NOTE!.....maintenance schedules for all BMW motorcycles (even the C1 scoooooters!)....is available on the
Internet: http://www.ascycles.com/service_schedules.aspx |
Deer Whistles | Some
FEW German words that you NEED to know rev 02/29/2008 |
Items for SALE; & WANTED |
Who the HELL is Snowbum?
revised 01/10/2010
Politics, inane and serious
ramblings, philosophy, stories
updated 04/26/2010
Photo Galleries:
Photo
gallery #2
For photographs and story, from our
trips
Who
is/was Fleischer's Service?
|
Always something new around here...no, DO NOT ask!
|
FUEL System in your Airhead motorcycle:
2. Luftmeister Auxiliary Fuel Tanks rev. 06/30/2009
3. Bing
Carburetor, overhaul; GENERAL NOTES part 1. MANY HINTS, including my float testing
results, leaking tops, leaking dome
inserts;the tricky enrichener
discs/shafts assemblies, the
Bing Independent Float Kits (see 5 below for all the
details)..... LOTS MORE!
rev. 04/26/2010
4.
Bing Carburetors, overhaul; GENERAL NOTES part
2; including high altitude JETTING changes
tuning, ETC.
rev. 04/25/2010
5. Bing dual-independent float kit rev. 09/13/2009
6. Early Bing CV Carburetors as on R75/5 rev. 05/14/2007
7A. Synchronizing
Carburetors; the whole story, in awful depth.
11/03/2006
7B. Throttle cables; confusing throttle gears/cams
assembly
etc. rev. 01/14/2010
8. Throttle screws; friction & anti-friction devices; Snowbum gets OFF and RUNNING! rev. 09/21/2005
9. R80 series, poor fuel mileage, 1980+ Airbox Modifications, snorkels rev. 12/01/2009
10. Intake and Exhaust system tuning rev. 02/06/2008
11. Removing & plugging the Pulse Air and Evaporative emissions systems rev. 07/20/2010
12B. The K & N, UNI.....and other aftermarket air filters rev. 08/12/2009
13. The Dell'Orto
Carburetor
rev. 04/16/2010
Huge
amount of information for someone trying to understand how
ALL types of carburetors operate
(especially needle/slide types, but also vacuum types
and in particular, the Dell'Orto carburetors).
There
is
SPECIFIC information here on
Dell'Orto settings
for Airheads, where to obtain parts, and a link to an article
on converting
an
airhead to use the Dell'Orto
(only the R90S CAME with
these). Included here are hyperlinks to other
carburetor
articles,
of considerable value.
Didn't find what you wanted in the above FUEL SYSTEM articles area? Use the search engine: SEARCH
Gasoline's:
This is not
an article by me, but a link. If you are truly
curious, and technically minded, this link to
a long
article
describes octane, gasoline, leaded fuel, unleaded
fuel, additives. VASTLY more than you ever
probably
even thought about
knowing about gasoline.
There are some really interesting things here and there
in
this article...from which you could
also get
to the other parts/versions
by re-arranging the URL.
http://www.cs.uu.nl/wais/html/na-dir/autos/gasoline-faq/part1.html
ELECTRICAL System in your Airhead motorcycle:
Regarding
electrical schematic diagrams:
The R80G/S is similar to the R65 and
R80ST.
The same or close year of a RS and RT may
be identical to each other.
The R75/5
will use
the same diagram as a R50/5 and R60/5.
The R60/6, R75/6, R90/6,
R90S....all will
be very similar.
The /7 is somewhat similar to the last of the /6 series.
Models with
the R65, ST & G/S type of instrument pod will have those things
pretty much in common.
The /6 and
later with
the other type of pod will generally have those pods in common;
variances are noted in my website.
My files contain schematics of all sorts of accessory items including Authorities
models.
If you need
to contact me
for a specific diagram, I will need to know if you want it
for the main
frame diagram, or some sub or accessory
item. I need to know
your BMW model, its year, and if it is a
USA or Euro. It would
be very
helpful
if you knew the model code that BMW uses for
your
motorcycle.
Contact me at:
CLICK!
K bike???....see CLASSIC K bike section 3/4 way down
(towards bottom) of this page, for MORE hyperlinks to
sites with electrical diagrams, links, etc.
You may be asking about some
esoteric point, or something not clear in a schematic, etc.
Ask away...but
on the Airheads LIST or K bike LIST first.
14. How to buy & use test lamps and meters (multi-meters, volt-ohm-ammeters) rev. 11/15/2009
14B. Critique of the ChiTech Electrics School Manual; plus some tech information rev. 11/20/2009
15. Electrical hints and problems rev. 06/20/2010
15-A. Alternators: TRUE Capability of the STOCK Bosch, substitutions, ETC. rev. 06/05/2010
15-B.
Troubleshooting the Alternator/Charging
Problems 11/21/2009
15-C. Aftermarket Alternators:
installation, capability,
performance rev.
09-16-2009
15-D. Really BIG
alternators on Airheads rev.
05/22/2010
15-E.
Why do alternator rotors fail?
16-A.
Starter & Starting Problems; Valeo to Bosch;
Bosch to Valeo;
DENSO FIT problems;
starter
relays; solenoids
Rev. 05/24/2010
16-B. Troubleshooting
the Starting System......discussion of all
variations....... rev.
11-22-2009
17. Alternator Brushes and Rotor rev. 07/13/2005
18. Diode Boards & Grounding Wires rev. 01/30/2009
19. Alternator 'GEN' lamp circuit & resistor mod. rev. 11/22/2009
20. Testing Voltage Regulators (and notes on high output and/or adjustable regulators) rev. 04-26-2010
21. Servicing a Bosch Mechanical Voltage Regulator (INCLUDING the /2) rev. 07/29/2010
22.
Making the Bosch ELECTRONIC Voltage
Regulators Adjustable rev.
01/16/2010
23A. Increasing the
voltage output of the Wehrle PLASTIC voltage
regulator 04/23/2010
23B. Schematic diagram of one version of the
electronic voltage regulator
24A. Lamps. This article
includes information on adding relays, lamp substitutions,
larger headlights,
MODULATORS, sockets,
updating /5 headlight, heavier wire, LED's, ETC. (See
24-C)
rev 04/20/2010
24B. How the headlight
switch and relay works, in disgusting detail. Read
this article to understand about the
finer details
of
information in article
24A. rev.
01/14/2008
24C. Headlight modulators; the
Federal Law authorizing them; California Law; the technical details rev
05/22/2010
25. Replacing a Neutral Switch rev. 04/24/2007
26. Metric & American Wires, Colors, Bosch Codes rev. 09/19/2009
27. Installing an accessory electrical outlet rev. 11/14/2008
28. Ignition Theory.....How BMW Spark Ignition Systems Work...more
than you ever wanted to know
rev. 01/28/2010
30. Ignition
module; ignition canister; more on coils;
Dyna & Boyer; sources for
modules &
Hall sensors; ignition canisters;
testing
methods; the 'new coils'; electronic module updates. rev.
01/01/2010
Some of
the Hall sensor information in 30. applies to the K and Oilhead bikes.
Here is a
link to an article on the diagnosis and repair of the Oilhead Hall Effect
ignition sending unit.
This article has
some explanations and details that will help you understand the
Airhead electronic ignition!
http://users.rcn.com/dehager/service/oilhead_hall_sensors.pdf
31. Dual Plugging rev. 10/26/2009
32. SPARK PLUGS;
spark plug threaded holes; Torques;ANTISEIZE OR NOT, spark
plug caps; resistor
& non-resistor spark
plugs
rev. 01/18/2010
33. Ampmeters (ammeters) v. Voltmeters (and voltmeter problems) rev. 05/14/2003
34. Adding Running Lamp Function to Turn Signals rev. 05/25/2009
35. Filling a new 'flooded' battery, initializing
properly; other battery types, sources, usage; chargers
(SMART
and not!) and their peculiarities. Charging voltages,
another viewpoint. How to Load Test a Battery
rev: 07/21/2010
36. Accessing
the headlight bucket on RS/RT, cleaning the headlamp/glass,
aiming the headlight rev. 02/25/2005
37. The
Slash 5 (/5) starter relay 'cricket' noise, starting
problem, and how to fix it rev.
11/25/2009
37A. Electronic
tachometer connections, wire colors, retrofitting to earlier
models; HOW TO CHECK YOUR
TACHOMETER CALIBRATION rev.
06/14/2009
37B. The story behind the
broken brake light switches (front and
rear) (ALSO stiff K bike throttles for 1985)
rev. 06/04/2010
38A. CAN-Bus, what is it, how
does it work, etc.
rev. 05/01/2010
38B. Miscl. Electrical! Electrical
schematics for Hazard flasher system, fold-out fog/driving lights,
heated grips.
VDO instruments. Substitute voltmeters and clocks.
rev.
07/20/2010
38C. Schematic diagrams
in .gif; .pdf; and .bmp; for R90S, R60S, R75/6, R90/6; for 1975
and into
1976.
This is a LARGE file!
11/24/2009
38D. Schematic diagram for
the 1978
airheads
38E.
38F. Schematic diagram,
PDF format, for the 1981
R100, R100CS. SIMILAR to many of this
era.
38G. Schematic diagrams
for the Slash 5 (/5), BOTH fused and unfused. High Resolution .tif
38G+. As above but .gif format
38H. Schematics and wires colors diagrams
and descriptions for the 1981-1985 R65,
R65LS, R45, R80ST, ETC.
INCLUDED are formats in .jpg, etc....also included is a clickable
.pdf format
Links for many more electrical schematics, etc., are found in article #80, below.
SOURCES FOR ELECTRICAL PARTS FROM OTHER THAN BMW ARE LISTED IN SECTION 78A & 78B.
Mechanical AND electrical:
39. What about
the marks F, OT, S, Z that are on your Flywheel (clutch
carrier)? They are used for
mechanical and
electrical things, so they have their own article
here. rev.
01/19/2008
http://www.automotive.com/motorcycle-recalls/index.html
This hyperlink is to a website that has listings
for some, not hardly all, recalls, not only just BMW, but most
brands. Be sure to scan down that page
This is NOT the homepage.
Everything on this website is NOT
available from this
Technical Index of BMW Motorcycle Repairs Articles page!
click for: HOMEPAGE
Mechanical Systems,
Miscellaneous, and 'other stuff':
See item #39 for information on the flywheel markings for
such as OT, S, F, Z
40. Setting
Valves......how to do it correctly. EXTENSIVE details
rev. 06/10/2009
41. Overheating, excessive idle time, etc.
42.
43.
Transmission input (clutch) splines, throwout bearing,
clutch arm cleaning, lubrication &
inspection.
Adjusting
Swing Arm. Rev. 07/02/2010.
See also: CLUTCH article, Section 60, item 9,
below...
which has a LOT more
information on the throwout bearing, etc.
44. Maintaining the
paintwork, aluminum, windscreen & helmet
visor/shield; how to drill plastics safely;
how to
repair cracked luggage, etc. rev.
07/20/2010
(see article 73 for information on what to
use to maintain the plastic visors, shields, ETC)
45. Rear Wheel Splines
.
Rear Drive Oil Leaks. Replacing a Rear Drive Left Seal,
Inner seal,
Nose seal. Oil Leaks and Drum
Brakes.
Rev. 12/29/2007
46. Exhaust pipe finned (spider) nuts rev. 01/09/2009
47. Driveshaft Bolts, Washers, Torque rev. 03/07/2008
49. Oil Transfers; oil moving someplace (or leaks). Filling the driveshaft. rev. 01/21/2010
50. Oiling System, Breather, Oil consumption; Suburban Machinery remote oil filter kit, ETC. rev. 07/27/2010
52A. Oil & filter
change procedures. Detailed information on
filters. "The $2000 O-ring"
($3500 O-ring if you ruin your
crankshaft). 'Reading" oil filter elements; GS &
thermostat covers, &
LOTS more! A
LONG article full of information.
Rev. 06/16/2010
52B. Oil filters,
canisters, ETC. Simplified explanation of
52A. Basics on changing
your filter,
INFORMATION ON
TYPES OF OILS FOR YOUR AIRHEAD; OIL ADDITIVES;
GASOLINE
ADDITIVES.
Rev. 04/24/2010
52C. Oil essay: lubrication tech;
oil
recommendations, ALL ABOUT ZDDP...etc.
Rev. 06/18/2010
This is the article to read if you
really
want to understand lubrication, and more than in 52B.
52D. Oil Coolers.
All about your Airhead oil cooler, including
installation.
01/03/2009
52E. Oil Pans; oil pan
gaskets; oil capacity; dipsticks; oil
pickups
rev. 03/19/2010
52F. Oil viscosities, viscosity indexes,
engine oils, gear oils, suspension
fluids, shock absorber fluids,
SAE, SUS, Cst Rev.
04/13/2010
53.
Brakes
rev. 04/08/2010
54.
Wheels, Axles, Hubs, Bearings, Seals, Tires, Dampers, ETC!!
Section 1: 19"
wheel recall rev.
05/11/2010
Section
2: Wheel hubs /2 through 1984, Duane's
website, etc. rev. 02/25/2010
Section
3: Catch-all section; tires, spacers, wheels,
hints; ETC! rev. 12/05/2009
Read
Section 5, below!
Also contains info on swapping various years/models of
wheels (except Lester's, see Section 7)
Section
4: Wheel bearing preload & servicing wheel
bearings. (see Section 9, below) rev.
05/28/2010
Section 5: TIRES (in
depth); top hat spacers;nitrogen,
ETC!. rev.
05/31/2010 Read
Section 3 above and 6 below!
Section 6:
Tubeless versus tubes, the whole story and then
some rev. 05/20/2010
Section 7: Lester
wheels rev.
04/10/2010
Section 8:
Steering dampers; shock absorbers & springs.
rev. 01/23/2010
Section 9: Airhead
Wheel Bearing Clinic++, BMWMOA National Rally, July 2005;
critique of BMW-ON
magazine
articles of 2004. Useful updating information, ETC.
(See Section 4, above) rev: 05/22/2010
Section 10. Front
forks: alignment, stiction, braces, gators, oils, cleaning lubricating steering head bearings.
Avoiding fork tube twisting. Adjusting swing arm bearings. In-depth discussion of STICTION and
setting fork sag; MAJOR REVISION:
07-03-2010
Section
11. Hyperlink to Anton's website wheel balancing
article
Section 12. TIRE
REPAIRS!!
rev. 12/28/2008
55. Maintenance Schedule rev. 01/04/2005
56. Cold Weather Starting rev. 08/25/2009
57. Rubber Noise Silencing Pads At The Cylinder Fins rev. 05/04/2007
58. Importing a motorcycle; dealing with EPA and DOT and Customs rev. 03/04/2010
59. TRANSMISSIONS
(4 and 5 speed): Output shaft snap ring (circlip) &
groove problem; serial numbers
versus model year; pawl spring breakage;
neutral switches; shift kits; input shaft
seal;
kickstarter;
throwout
bearing. Doing it yourself AND recommended repair specialists.
rev. 11-01-2009
60. ENGINE INTERNALS:
Section 1:
Disassembly
& assembly:
heads, pistons, rings, cylinders, break-in; Helicoils;
Timeserts; cylinder studs,
ETC.
rev. 03/12/2010
Section
2:
Flywheel
(& also Clutch Carrier) removal warning;
MAIN SEAL, oil pump & its cover,
Re-installation of Flywheel,
seal installation photos, etc.
rev. 01/15/2010
Section 3:
Cylinders (iron, Nikasil, Galnikal); boring, honing, cylinder shims,
sealants
rev. 06/22/2009
Section 4:
Pistons
(including swapping heads-cylinders-pistons), rings, pins,
clips, keepers,
decarboning. rev.
06/15/2009
Section 5: Valves, valve seats; leaded
fuels; guides, valve springs, aftermarket valves, ETC. rev. 03/24/2009
Section 6:
Rocker
arms, rocker arm shafts, valve gear, pushrod tubes,
cylinder heads. rev. 06/26/2008
Section
7: Camshafts, cam sprockets,
alternator & cam seals, crank nose
bearing
rev. 05/03/2010
Section 8: Replacing
pushrod tubes and/or pushrod tube seals. Pushrods. Valve
cover studs. rev.
04/15/2010
Section 9:
Clutch,
clutch arm, flywheel, clutch carrier, bolts, upgrades, throwout bearing,
cables,
crankshaft end play spacers, clutch lever at
bars.
Rev. 06/24/2010
Section 10 :
Crankshaft;
front main bearing & cover; rod bearings; MISCL.
rev. 04/03/2009
61. Long Distance
Touring
rev.
04/26/2010
62. Timing Chain (replacing, etc.) rev. 02/05/2010
63. U-joint Phasing Photos, Paralever Driveshaft models
64. Horsepower calculations and measurements rev. 05/05/2005
65. TOOLS! (tools you will want in your on-bike tool kit, and at home) rev. 07/03/2010
66. Making a useful hydraulic jack, cheap rev. 02/25/2005
67A. Engine, Frame, and
other ID numbers. IDENTIFYING and UNDERSTANDING
the
year to year differences. rev. 01/10/2009
67B. Model differences over the years rev. 06/05/2010
68A. Part
numbers for hardware and certain small
parts. rev. 12/05/2009
68B.
ROUNDEL's; sizes, part numbers,.....and BMW COMPANY HISTORY rev.
07/03/2010
69. Parts Coding Symbols. How to read the symbols on ETK, fiche, etc. rev. 04/22/2003
70. BMW Paint Codes 1970-? also some information on painting LUGGAGE! rev. 01/27/2010
71A.
Torque Specifications & problems; conversion factors,
use of torque wrenches. rev. 04/21/2008
71B. Torque values on various models of
airheads. Read AFTER reading
71A rev.
10/24/2009
71C. Increasing the
range of a torque
wrench
rev.
07/16/2006
72. Formulas & conversion factors rev. 04/26/2010
73. Chemicals, Oils,
Additives for oil and gasoline, Greases, Antiseizes, Loctite,
Sealants, Waxes, etc. rev. 01/25/2010
74.
Maintaining your leather
items rev.
04/15/2010
75.
Gas
Caps, Luggage, Windshields,
Locks
& Keys, Instruments,
mirrors, etc. rev. 07/21/2010
See #44 on how to repair cracked luggage; and see #1 on
even more gas cap information; fuel filters, etc.
76. Miscellaneous.
Fork filling; control cables; wobbles, weaves & tank
slappers (see 76A too); oversize drain
plugs & washers; forks; side & centerstands; clothing, heated clothing,
ETC. ((Information on Seats
interchangeability, etc.,
is in article #12)) rev. 01/07/2008
76A. Instability; weaving,
wobbling, tank slappers; the REAL story, in a way seldom
presented. (See 76 also)
Rev. 01/27/2008
77. Modifications for Performance, and in some instances, reliability, etc. rev. 01/17/2009
78A. Useful Url's (&
OTHER references); links to technical sources, people,
websites, &
companies you WILL want to know about. How
to get special characters printed or
sent from your
computer. rev:
04/20/2010
78B. REFERENCES:
ADDITIONAL information, that are not in 78A. This
includes more URL's;
e-mail addresses; contacts & descriptions.
Rev. dates are not listed for this article
79. Farley, Brown, and Surefoot Sidestands and Reynolds RideOff Centerstand rev. 04/21/2010
80. MANUALS AND
LITERATURE; SOURCES, DESCRIPTION, CRITIQUE'S,
ETC. revision of 04/19/2010
NOT just BMW either.
See also article 78B.
81. Fuel mileage!!......why does my motorcycle get such lousy mileage? rev. 01/03/2010
82. INSURANCE, for motorcycles and sidecar rigs rev: 03/29/2010
83. Bob's 'sleeper' R75/5. My radical supercharged R75/5
A FEW GERMAN WORDS YOU NEED TO KNOW! rev. 02/29/2008
Errors
and omissions you see on this site should be reported to
me, and such are welcomed.
That includes helpful
comments, etc.
CLICK
I have some things I want to sell (or trade!), and things that I want, click here:
sale.htmOilhead motorcycle section:
(snowbum does
NOT work on Oilheads)
1.
Place to send
ABS1 brains to get them repaired:
http://bmwk10075abs1fix.web.fc2.com/
2. Salvage yards, for oilhead parts,
etc:
www.beemerboneyard.com
(973)-775-3495
3. See article #30, above,
about the ignition Hall effect sensors.
4.
R1100RT:
LCD Temperature and Fuel Gauge Calibration; Fuel
Sender Testing & Cleaning,
03/31/2010. (CLICK!)
CLASSIC K-bike motorcycle
section:
(CLASSIC K-BIKES ARE K MODELS K1, K75, K100, and K1100)
Snowbum
is active on the K-BMW LIST:
http://autos.groups.yahoo.com/group/kbmw
1. Starter sprag clutch
problems in classic K bikes rev.
04/29/1010
2. Hints,
advice, etc.______________________________rev. 01/04/2010
3. Hyperlink for a
website with wiring diagrams for the K75 and K100, etc;
AND, lots of GOOD
electrical items
for sale:
http://easternbeaver.com/
4. Brake squealing, any model, and very
especially the K75?...see article 53-A...which DOES include
information for
K75, & all classic K bikes, for that matter.
5. Salvage yard, for parts, etc.:
www.beemerboneyard.com ( 973)-775-3495. Some other salvage yards are
listed
in my
REFERENCES.HTM
article (article 78-B).
6. See article #30, about the ignition
Hall effect sensors. This line is not a hyperlink....; go up
up up and
click on article 30.
7. U-joint Phasing Photos, Paralever Driveshaft
models
8. K bike instrument
pod; repairing & calibrating speedometer; clock
mod. for 12 hour;
ETC.
rev. 04/26/2010
9. K bike fork oil
requirements
10. Fitting handguards to a
K1100LT
rev. 10/15/2009
11. Troubleshooting the LE-Jetronic classic K
bikes (2 valve K75, 2 valve K100). This is a hyperlink you click
on,
leading to another website. An xtensive
article on how the entire
fuel system and ignition system
works. A lot
of troubleshooting included.
Extensive
sketches, schematics,
diagrams, flow charts, etc.
I find little
wrong,
except maybe the section on using
the 4 eachparallel'd 16 ohm resistors, with a
series connected voltmeter;
which SHOULD be a current
meter. In addition, a voltmeter should be at the
other side of the resistors,
to ground.
In the article some of the use of current/voltage
terminology could be a bit misleading
to someone
with electrical
knowledge.....but, these are minor
nitpicks! Download and print in color!
This is a VERY good article!
: http://hrsbstaff.ednet.ns.ca/bvogel/K100/download/efi-web%20page/K100%20troubleshooting%20Starting.pdf
12. This is a hyperlink to the above website
that has a huge amount of K bike information, photos,
how-to's, ETC.
VERY worthwhile.
http://hrsbstaff.ednet.ns.ca/bvogel/K100/K100.htm
13. Changing Coolant on a
Classic K bike, all the fun details (and more!) rev.
12/23/2009
14-a. If you need to have an ABS1
computer brain repaired, try here:
http://bmwk10075abs1fix.web.fc2.com/
14-b. If you are having ABS
codes problems, before you jump to conclusions, remove
both ABS relays, clean contacts
and clean the relay connection spades too, and add
contact cleaner to them.
I have a page that has some motorcycle (yes, some K bike stuff too) and personal stuff for sale (or TRADE!): click here
Sidecar
specific section (starting with my present rig, the tech
stuff follows this):
This was
previously Al Olme's rig. I purchased it from Al and
had it shipped to me in So. Lake Tahoe from
Minnesota, by HaulBikes; whose service is very good
(highly recommended by me, and many others). The Police-type saddle, and Authorities radio
trunk
were removed prior to our 2008 trip across the USA.
I installed for that trip
the stock seat and trunk. The
Police/Authorities items have been sold. I
have City-cases, as well as the
Tour-bags.
I often use the rig with the Tour-bag on left, City-case on
right, makes
for easier access; unless on a very long tour where I
need every cubic inch of space. Specifications
below are as I have modified the rig for my own
purposes; and are in brief, as there is lots more I have
done.
The SKUNK flag stands for Sidecars
Up Nort
Klub; Up Nort
stands for anyplace Up North of
someplace.
Snowbum
is active on the SCT sidecar LIST:
http://autos.groups.yahoo.com/group/SCT/
1A. The good
points, the bad points, an overview of sidecaring
basics rev: 05/25/2006
1B. List of Sidecar groups on
the
Internet
1C. Hyperlink for the Evergreen Council group
training schedule for Basic & Advanced training:
http://www.esc.org/step_national_schedule.php
5. Sidecar stories, off-beat stuff rev: 08/30/2006
7. Miscl. Sidecar Tech rev: 03/12/2010
8. EML sidecar;
suspension & brakes overhaul; GT2; other EML
models. EZS info.
rev. 07/26/2010
9.
EML sidecar tops; photos; description of various types of
tops; my own custom top rev.
01/26/2010
10. The FLEXIT leaner sidecar rig.....history, photos,
etc. ANY leaner website
information too. rev. 03/12/2010
11.
EZS_steering_dampener_____________rev/ 10-24-2008
12. My R100RT-Ural sidecar rig was
sold April 2006. Click here for information & photos on
that
rig, including the subframes and a lot of other
technical items.
My K1100LT is equipped with
handguards. See K bike section article 10 or click
this line
NOTE: see article 82, well above; about insurance!
I
have a page that has some motorcycle and personal stuff for
sale (or TRADE!),
click: Sale.htm
OK...you
got this far, did not see what you wanted?
There is a SEARCH Page!
Click
HERE
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